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XenWhite Plastisol Ink
XenWhite Plastisol Ink is a high-opacity, creamy, optically bright, and at the right viscosity (good consistency). Xen White is a non-phthalate plastisol ink that fuses between 330- 350°F. Xen-White is recommended for cotton and 50/50 cotton/polyester.
Plastisol Ink Application Recommendations.
Most printers prefer 110 mesh, especially when they are printing dark shirts. Since Xen White is very thixotropic (it thins with stirring or mixing, so you may need to mix it before use), you can use a higher mesh count, as it passes through finer meshes quickly. Due to its lower gummy and thixotropic properties, you may find less ink accumulation on the sides. We recommend XenWhite without thinning down, but you can add an ink reducer, especially when printing spun or combed cotton shirts. We also suggest using 70-durometer squeegees. We have seen printers using 60 or 80A, and some have reported using a 70A beveled squeegee with great results- remember, by using a beveled squeegee, you apply a lesser amount of ink.
For automatic machines, we recommend a triple- or double-durometer squeegee. For lighter shirts, you may be able to use only one coat on 110 mesh of XenWhite for the coverage here; it is essential to note that you use a higher solid emulsion such as one part QXL at 45% solids, or TEX, a dual cure diazo emulsion at 46% solid, to achieve a higher EMO (Emulsion over Mesh) that would yield a better "well or reservoir" for thicker ink deposit on the fabric. But if the fabric is rougher, such as a black or dark color carded cotton shirt, allow two coats; use Xen White as is, and apply two coats with a 110 mesh count at an off-contact angle of 1/8 and possibly higher newtons for the screen tension above 25 & Plus some. One of the most important factors is the pressure applied as you push the ink down onto the fabric. It depends on factors such as the emulsion film, the off-contact angle, the type of squeegee, and the pressure exerted.
The issues are proper and optimal ink deposition and release from the screen, depending on the type of ink you use. It is important to have soft ink at the right viscosity; that is what you will find with Xen White. Then there is always the subject of how much pressure and pull or push the ink. This is where the printer's experience counts: you are very cautious about fiber matte down and ink not looking fuzzy.
Xen White ink is recommended for cotton and 50/50 cotton/polyester. Xen White is a low-bleeding and non-bleeding ink. That does not mean that the dark bleeding type shirt would not bleed. Use Mustang White to avoid bleeding. We suggest using a 110 mesh count for dark fabrics for better coverage. Bleeding-type dark shirts should undergo proper testing to ensure the non-bleeding properties of any ink before going into production. The other important factors are that the migration and sublimation both occur at 300F - So the flashing should be done between 200-250 F, and the dryer should be
- The dryer must be maintained so that the print temperature is 330-350F for 1 minute and 20 seconds to ensure complete fusion, which will give the print better washability and fusion. The ink sometimes does not fuse properly due to low voltage- Test the temperature with a laser gun.
CAUTION:
Stretch the fabric after printing to ensure the ink is fully cured. If the ink cracked or did not stick to the fabric, it was not fully fused.
HIGHLIGHTS:
- Opaque
- Creamy
- wet-on-wet printing
- matte finish
- Optical brightness
- Right consistency
- Do not dry clean after printing
- Store at room temperature
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